Wednesday, August 23, 2017

Comprehensive Innovation : Metal Fabrication Industry

Like all segment  of  manufacturing, fabrication business cannot survive stagnancy. There has to be a constant effort to improve and innovate. This is vital for survival since all technology driven businesses lose foothold and their vital customer base if they are not keeping abreast with the latest. 

The metal fabrication industry has faced innumerable challenges since last two decades to keep pace with the constant changes taking place. The innovation drive is comprehensive ranging from latest tools and equipment to management practices, IT system up-gradation and shrewd marketing strategies. 

As businesses move overseas to cut costs the customer base in North America and other developed World faces extreme reduction. Lets face the truth, access to overseas marketing is not an act of compassion or piety it is the need of the hour.    

Hence constant innovations and new developments are the key to survival. Things do not end here cost cutting by managing expenses considered affordable in good old days since these are no more sustainable. In short maximising efficiency without sacrificing quality is essential.  

To constantly evolve core business strategies, analysis and research though imperative need assistance of out of the box thinking. Both online or digital marketing and extensive land based strategies have to be employed.

Far from days of complacency, outsourcing has made industrial reach global mush to our chagrin. A disappointing development  but this is going to stay, there is no short cuts except face strict competition.  Possibility of trade barriers to provide relief is a distant dream because businesses moving overseas - to repeat is a strategy that benefits the parent companies. To face cutthroat competition the enterprise needs to be the fittest. 

Nevertheless competition is overcome by some resident factors like distance, availability of high grade manpower with requisite expertise and work ethics. Local fabricators will always retain these benefits.  Nevertheless extreme disparity in manufacturing cost could be a great lever. Back to square one.       

Creating a sustainable paradigm to for long term success is the imperative using constantly evolving technology and requisite skill base effectively. New skills in work force and access to and utilisation of  contemporary methodology will keep the pot boiling. 

Regular up-gradation of fabrication shops along with procurement of new equipment and tools is the key to stay afloat. In metal fabrication operational technology means efficient core machinery. Albeit expensive this is a long term value addition for a winning strategy.     

Tuesday, August 22, 2017

Steel Fabrication Equipment & Tools

The World has witnessed a complete revolution with the development of steel its emancipation from the mined ore and eventual refinement. The alloying technique has given birth to complex metals with varied properties. This has led to the development of complex components required to withstand extreme temperatures, stress and acquire properties that are required for a particular function in a specific environment.    

Steel is a derivative of iron which is found as ore in nature. The metal is used in fabrication but its parent iron is also used as such. Hence most fabricators are using all forms of metal including iron. 

On a fabrication floor, a number of equipment and tools are set up depending upon the designs to be executed to form an end product belonging to a particular segment.  For example, the fabrication of building components, complex machines, and infrastructure projects all are specific to the manufacturing industry. Hence fabrication is limited by scope to the area of the owner's expertise and capabilities. 

The equipment or tools range from small and simple to big and complex. The list is large as mentioned below. 

  • Lathes
  • Band Saws
  • Manual Rod Benders
  • Welders Kit 
  • Welding Machines
  • Cutting Machines    
  • Body Hammers   
  • Jet Milling & Drilling Machine
  • Shop Presses
  • Bench Presses
  • Pipe Notching Dyes
  • Pipe Notcher
  • Strut Cutters 
  • Combination Benders
  • English Wheels 
  • Hammers
  • Metal Shears
  • Sheet Metal Brakes
  • Iron Workers
  • Bending Brakes
  • Punch Press  
  • Frame Press
  • Metal Forming Hand Tools
  • Tool Stands  


Above are listed some of the tools and equipment which are part of the trade. The fabrication industry has given rise to large-scale simple and complex ancillary, tools and equipment manufacturing industry in the USA. With the rise in the economy which leads to an increase in steel fabrication and ironworks the related manufacturing also offers great potential to industry leaders.